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Skills Programme

Heavy Duty Vehicle: Basic Air Brakes & Braking Systems

Programme Overview

Heavy Duty Vehicle: Basic Air Brakes & Braking Systems:

This technical programme provides an in-depth understanding of the pneumatic and mechanical systems used to stop heavy-duty vehicles. Learners will master the physics of compressed air, the mechanics of drum and disc brake assemblies, and the operation of modern safety components like Anti-lock Braking Systems (ABS) and hydraulic retarders.

Description

This technical programme provides an in-depth understanding of the pneumatic and mechanical systems used to stop heavy-duty vehicles. Learners will master the physics of compressed air, the mechanics of drum and disc brake assemblies, and the operation of modern safety components like Anti-lock Braking Systems (ABS) and hydraulic retarders.

Core topics covered include:
  • System Architecture: Understanding dual air brake systems, foot valves, governors, and compressors.
  • Mechanical Components: Detailed study of S-Cam systems, brake drums, shoes, return springs, and slack adjusters.
  • Safety & Maintenance: Managing moisture via air dryers, understanding brake fade, and the critical role of spring parking brakes during pressure drops.
  • Valves & Controls: Identifying the functions of quick release valves, safety valves, and pilot-pressure valves.
Duration
  • Typical Duration: 5 to 10 days (intensive short course).
  • Structure: 40% Theoretical classroom instruction and 60% Practical workshop assessment focusing on slack adjustment and component identification.
Qualification
  • Type: Short Course / Skills Module.
  • Certification: Certificate of Competence in HDV Air Brake Systems.
  • Alignment: Aligned with South African NQF Level 3/4 standards for Diesel Mechanics and Commercial Vehicle Drivers.
Duration

Typical Duration: 5 to 10 days (intensive short course).

Qualification

NQF Level 3/4

Entry Requirements

Requirements

  • Academic: Minimum Grade 10 with a foundational understanding of mechanical principles.
  • Prior Knowledge: Basic knowledge of heavy-duty vehicle operation is recommended.
  • Physical: Good manual dexterity and the ability to work with heavy mechanical components.
  • Assessment: Successful completion requires passing both a theoretical knowledge test (covering the 36 topics mentioned above) and a practical component demonstrating proper slack adjustment techniques.

Career Outcomes

Potential Career Paths:

Career Outcomes

Graduates of this module are equipped for specialized roles in the heavy transport and logistics sectors:

  • Brake Specialist: Focused on the repair and maintenance of truck and trailer braking systems.
  • Fleet Maintenance Technician: Ensuring the safety and compliance of heavy-duty commercial fleets.
  • Technical Inspector: Performing safety audits on air brake performance and slack adjustment.
  • HDV Parts Specialist: Providing expert advice on pneumatic valves and mechanical brake components.

Interested in this Programme?


Need Help Deciding?
  • Free consultation
  • merSETA funding support
  • Career guidance
  • Facility tours available
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